Concentrate Mixing Juice Plastic Glass Bottle Hot Filling Packing Machine
Description
This series of machines integrate washing, filling and capping in one unit, can be used for different kinds of fruit juices and tea hot drink production. With only a few parts changed, the machine can also be used for mineral water filling. The advanced micro-negative pressure filling technology is used in this machine to make the filling is quick, steady and accurate.
The beverage feedback system is well designed, the gas can be fed back separately, has no contact with beverage reduce the second time pollution and oxidation. This machine can meet all the technical requirements for hot drink filling below 95°c. All filling valves and beverage conducting pipes can be cleaned. And the automatic washing interface CIP is designed in the machine before capping.
The RO water washing device is used to wash the bottle mouth to keep mould away from the bottle mouth. Magnetic torque is used for screw capping, the power of screw capping can be adjusted stepless. It can use constant power to screw capping the plastic caps. The human machine interface is the touch screen. The most advanced PLC control and frequency changing technologies are used in this machine.
The cap feeding system can be controlled automatically, the filling temperature can be detected automatically. Alarm system for the over heat of the beverage. The filling will be stopped when the beverage temperature is too low and the beverage will flow back. When no bottles and caps are available, the machine will be in waiting state, and no caps will be applied.
Detailed parts
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Bottle Washing Part
The stainless steel grasp will hold the plastic bottle neck and turn 90 degree. There are two steps in this part, one for washing and one for dripping before entering to filling station.
There is enough water pressure to clean bottles. And the washing water is from the RO system, it is purified water.
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Filling part
Adopt hot filling method. There is an air return pipe inside the filling valve to control the filling level; Such filling method is the easiest way of filling machine.
Adopted micro-negative pressure filling, and filling speed is quick, steady and accurate.
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Capping Part
This is the new design of the capping part. The capping part is the whole system and running more stable which our engineer apply the patent. The bushed inside the cam is adopted IGUS brand which can freely maintain. The caps will be reverse in advance before capping tightly.
There is a set of automatic lid arranging device to drop into cap rail to make accurate capping. The capping system will automatic delete the opposite caps.
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Main Model:
| Model |
Production
(Bottles/Hour) |
Number of washing heads |
Number of filling heads |
Number of capping head |
Applicable bottle volume(ml) |
Power
(Main Motor) |
Dimension |
Equipment Weight |
| RCGF8-8-3 |
2500 |
8 |
8 |
3 |
≤2000 |
3 |
2000*1500*2000 |
2000kg |
| RCGF12-12-4 |
3500 |
12 |
12 |
4 |
≤2000 |
4 |
2200*1700*2000 |
2500kg |
| RCGF18-18-6 |
5000 |
18 |
18 |
6 |
≤2000 |
4.5 |
2400*1800*2000 |
3300kg |
| RCGF24-24-8 |
10000 |
24 |
24 |
8 |
≤2000 |
6 |
2800*2200*2000 |
3500kg |
| RCGF32-32-10 |
15000 |
32 |
32 |
10 |
≤2000 |
7 |
3200*2500*2000 |
3900kg |
| RCGF40-40-12 |
18000 |
40 |
40 |
12 |
≤2000 |
7.5 |
3500*2600*2000 |
4200kg |
| RCGF50-50-14 |
24000 |
50 |
50 |
14 |
≤2000 |
8 |
3600*3000*2000 |
4500kg |
| RCGF60-60-15 |
28000 |
60 |
60 |
15 |
≤2000 |
9 |
3800*3200*2000 |
4800kg |
More Characteristics
- Suitable for producing large capacity production.
- Hot filling machine is adopted return-flow system to keep the filling temperature.
- Juice filling machine is equipped a set of CIP system for washing pipes after the daily working.
- The machine is controlled by PLC with touch screen. The language can be chosen in Chinese, English and other language. Usually is English.
- The material of washing, filling and capping is SUS 304 which can be anti-corrosion, rust prevention and long life span.
Auxiliary Equipments
| Water Treatment System |
Carbonated Drink Processing line |
Warming Pasteurizer tunnel |
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| Labeling machine |
PE film shrink wrapping machine |
Bottle blow molding machine |
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Our company
New Crown Machinery, located in Zhangjiagang City, China, plans, develops and manufactures machines and complete lines for the fields of process, filling and packaging technology. Its product portfolio is rounded off by information technology and factory planning. As an international technology group, the Company focuses on world-leading process technology and components for sophisticated production processes.
Factory appearance (8000 square meters)
FAQ
Q: How to get an appropriate offer from New Crown Machinery?
A: Please inform us:(Contact person: Iris Ge
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...
Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help tp design everything including the machine layout and factory layout;
Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;
Q: Can I run the machines in your factory if I buy the complete line in your factory?
A: Sure, why not. We will have the line connected and tested in our factory before shipping even you didn't mention; We will make it working before arriving at your factory;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.
After Sales Service
1. Find our products through newcrownmachinery.en.made-in-china.com and send email
2. Two years warranty for the whole system
3. Free equipment installation and debugging
4. After 1 year, we can help you to maintain the machine and the accessories are provided only on the cost price
5. Every 3 years, we can help to overhaul the machine free (Labor)
6. We can provide internship service and help you train the operator and machines
7. Free production technology and process configuration
8. We can help you to design the production line, workshop and provide turn-key project
Audited Supplier 
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