2020 water washing-filling-capping machine for tin can
The equipment is used in production of non-soda drink of mineral-pure water packed in polyester bottles. Washing, filling and capping are integrated in one machine.
The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface normal pressure filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Washing Heads:
The rotary disk is fully made of SUS304 stainless steel.
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
Filling Heads;
Washing, filling and capping part in one unit, connected with the thumbwheel card bottleneck transportation.
The rotating disk and filling valve are all made of SUS304 stainless.
Round liquid tank, no residual after filling.
No bottle no filling and Filling level can be adjusted.
Capping Heads:
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
Main Features
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, France Schneider, OMRON.
Components:
Washing- filling -capping system: 1 suit
Value washing system: 1suit
Empty bottle stop system when machine stop: 1 suit
Bottle control system when machine stop: 1 suit
UV sterilization lamp: 2 PCS
Crawl device: 1 PC
Operation
1, Worker put bottles into bottle unscrambler; Unscrambler will bring bottles into 3 in 1 machine
2, Worker put caps into cap elevtor; Elevator bring caps into 3 in 1 machine
Electrical apparatus
PLC/ transducer/ touch screen: Mitsubishi
Contactor/ air switch/ stabilized voltage supply: Schneider
Photoelectricity/ proximity switch: Autonics
Cylinder: Airtack
Motor: AB motor
| Model |
YFCY12-12-4 |
YFCY18-18-6 |
YFCY24-24-8 |
YFCY32-32-10 |
YFCY40-40-12 |
| Capacity(B/H) |
4000 |
8000 |
12000 |
14000 |
12000 |
| Water pressure |
0.18-0.25Mpa |
0.18-0.25Mpa |
0.18-0.25Mpa |
0.18-0.25Mpa |
0.18-0.25Mpa |
| Bottle diameter |
φ 50-90mm |
φ 50-90mm |
φ 50-90mm |
φ 50-100mm |
φ 50-100mm |
| Bottle height |
150-310mm |
150-310mm |
150-310mm |
150-320mm |
150-320mm |
| Filling precision |
+5MM |
+5MM |
+5MM |
+5MM |
+5MM |
| Air pressure |
0.25Mpa |
0.25Mpa |
0.25Mpa |
0.25Mpa |
0.25Mpa |
| Power(kw) |
3.13 |
3.84 |
5 |
5.6 |
7.8 |
| Weight(kg) |
2500 |
3200 |
4000 |
5000 |
6000 |
| Dimension(L*W*H) |
1800*1500*2200 mm |
2430*1800*2250mm |
2560*1860* 2100 mm |
4050*2300*2100mm |
3800*2200* 2200 mm |
Auxiliary machines:
Reverse Osmosis Water Treatment Machine :
Reverse Osmosis Water Treatment Machine isused to treat raw water to mineral water or pure water to be drinkable for bottle filling. Main include: Raw water source, booster pump, quartz sand filter, active carbon filter, water softener, Cartridge filter, reverse osmosis, UV sterilizer, pure water storage tank, ozone machine,Anti-scale system.
Automatic double head sleeve labeling machine:
This double head sleeve labeling machine is mainly used to label the bottle body or bottle neck or bottle cap with two positions.
Whole machine frame is made out of stainless steel SUS304. The frame is simple, beautiful, waterproof and not rust. It is easy for cleaning.
The special cutting system: adopting the whist and convolute technology. The label cutting is flat, no burr.
The label location set assures the sleeving veracity.
Adopting model group design, module controlled; Achieve veracity and fast sleeving.
With the good quality touching operation screen, achieving operation by finger, easy and shortcut.
It is a high automatic packing machine. Just one person handles, easy operation.
Easy to change packing material, the change over of the mould can be easily done by hand without any tools.
Within the flat width limitation, can be used to package objects in different shape, no matter round or square, can be applied on glass or plastic bottles.
Higher safely and stability for operation and saving time of manpower.
Automatic film shrink wrapping machine:
Thermal shrink packaging machine is a new type of packaging machinery capable of high-efficiency and continuous operation and designed on the basis of thermal shrinkage property of packaging film. It can automatic arrange, group, wrap with shrink film single PET beverage bottle or other similar substances, and turn into assembly package by heat shrinkage and cold setting. Products packaged in this way will be tied up firmly presenting orderly and good appearance, and will be easy to open.
Zhangjiagang New Crown Machinery Co.,Ltd.
Brief Introduction
ZhangJiaGang City New Crown Machinery Co.,Ltd. which was originally set up as an factory in 1999, the company is growing up time by time in research and design, quality and production, sales and after sale service. Our machineries are sold to more than 50 countries and over cross domestic.
We exported to more than 30 countries all over the world, annual exporting business more than $5,000,000 every year.
We specialize in producing beverage filling-packing equipments and water treatment equipments. The quality already pass drinkable standard.
1. Production lines
At present we produce: production lines for mineral water, pure water, fruit juice,tea drink,milk drink and carbonated drink with capacity 1000-20000bottles/hour; production lines for vinegar, soy sauce and wine 1000-20000bottles/hour; 3-5 gallon barreled water with capacity 60-1200 barrels per hour and water treatment plants 1-30 ton/hour; We provide separate machinery or turnkey project.
2. Quality
Our products pass quality inspection executed by Bureau of Quality and Technical Supervision every year. We pass Italy CE inspection in 2011;
3. Technology
We have full-time development and design engineer team, we absorb technologies from Germany, Japan, France, Italy, Switzerland, combined with international technologies to develop high starting point and advanced technology filling equipments, degree of automation to achieve the advanced level.
4. Certificate
We own 3700 square meters modern factory in accordance with ISO9001: 2000 certification system standards with all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, all constitute YUFENG excellence in product manufacturing system, which provides the professional protection for YUFENG product quality.
We believe in NEW CROWN' s future while you choose us!
Q: How to get an appropriate offer from New Crown Machinery?
A: Please inform us:
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...
Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help tp design everything including the machine layout and factory layout;
Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;
Q: Can I run the machines in your factory if I buy the complete line in your factory?
A: Sure, why not. We will have the line connected and tested in our factory before shipping even you didn't mention; We will make it working before arriving at your factory;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.
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