High pressure homogenizer
Description:
High pressure homogenizer is a special equipment of the liquid material thinning and high pressure transportation.
The machine consists of homogenization system, transmission system, lubrication cooling system and frame. In working, through the reciprocating motion of the plunger, the single-valve core and valve seat of the pump opens and closes, and form high pressure liquid flow inside. when passing through the tiny gap between the homogenization valve, the high pressure liquid flow receive the action of composite force of high speed impact, grinding, shear, hole and turbulence flow, etc. and realize the fine emulsification and crushing efficacy.
Homogenization granularity can be up to: 0.1~2μm.
Introduction application
Main function of homogenizer include: improve homogeneity and stability of products, increase the period of maintenance and reduce reaction time, so as to save the mass of activator and color.
Structure and characteristics
1. The graceful exterior of machine adopts stainless steel wire drawing normal pattern card packing, which has reached pharmaceutical GMP authentication standard.
2. Pressure control adopts two-stage mechanical pressure regulating. easy to regulate, safe and reliable.
3. Drive system
The machine consists of horizontal type and vertical type. The drive system is composed of one-stage belt type and two-stage type with special speed reduction driving adopted three-plunger and multi-plunger respectively. Dynamic lubrication device consists of pressure oil pump lubricating system and auto-splash lubrication. driving system cranked axle is made of antifriction ball alloy cast iron under precision work, at the same time ,on the surface of cranked axle adopts international advances laser external quenching process, the surface hardness is HRC55-60,due to netting thread formed, good lubricating status shall be improved enormously and kept, thus, useful life shall be extended
4. made of high-quality stainless steel forged, the pump adopts straight type tee joint structure, which can prevent internal stress from being accumulated, as well as avoid crazing.
5. Homogenization Valve and plunger seals to satisfy the demands of customers, through improving design of homogenization, not only homogeneous efficiency is improved enormously, but also the products homogenized become more stable
Special ceramic material homogenization valve
the materials are composed of various pottery and porcelain, which suit for rubbing rigid products, cobalt chromium tungsten alloy and tungsten rigid is also optional.
W-type cobalt chromium tungsten alloy homogenization valve
prolonged rotating space of homogenization liquid can reduce energy consumption and produce high efficiency and homogenization efficiency. the two-stage w-type valve is widely used for processing of emulsification separate and suspended matter.
Waviness type special cobalt chromium tungsten alloy valve assembly
according to flux design needed ,it adopts waviness to make cobalt chromium tungsten alloy assembly ,adjusted the gap of homogeneous via moving valve cone and fixed valve seats, it appears radial throttle function between two kinds of fluid, and gets homogeneous fluid. the materials processed are fully homogenous and emulsified.
special material plunger
It adopts cobalt chromium tungsten alloy plunger of anti-corrosion and anti-friction surface welding and surface coated ceramic plunger, the useful life of seal assembly and seal ring is prolonged
Technical parameter:
Model |
Rated
Flow
(m³/h) |
Rated
Pressure
(Mpa) |
Inlet
diameter |
Outlet
diameter |
Pump |
Power |
Size(mm) |
Weight
(kg) |
AMS-0.5 |
0.5 |
25 |
25 |
15 |
ZG1/2″ |
4 |
1020*580*1000 |
400 |
AMS-1 |
1 |
25 |
25 |
15 |
ZG1/2″ |
7.5 |
1050*680*1110 |
600 |
AMS-2 |
2 |
25 |
40 |
15 |
ZG1/2″ |
15 |
1150*930*1270 |
1000 |
AMS-3 |
3 |
25 |
50 |
25 |
ZG3/4″ |
20 |
1250*1000*1350 |
1300 |
AMS-4 |
4 |
25 |
50 |
25 |
ZG3/4″ |
23 |
1300*1160*1500 |
1400 |
AMS-5 |
5 |
25 |
50 |
25 |
ZG3/4″ |
25 |
1400*1250*1600 |
1500 |