Monobloc 3 in 1 juice hot filling machineDescription
1) The glass bottle juice filling machine is used in production of non-soda drink of fruit juice packed in glass bottles.
Washing, filling and capping are integrated in one machine.
2) The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
3) Spring cramps of the bottle juice filling machine are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
4) The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
5) The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.6) The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
7) The bottle juice filling line is set with a juice return tank system to guarantee the filling effect and juice temperature.Detailed parts1.Washing part
The stainless steel grasp will hold the plastic bottle neck and turn 90 degree. There are two steps in this part, one for washing and one for dripping before entering to filling station.2.Filling part
Adopt hot filling method. There is an air return pipe inside the filling valve to control the filling level; Such filling method is the easiest way of filling machine.3.Capping part
This is the new design of the capping part. The capping part is the whole system and running more stable which our engineer apply the patent. The bushed inside the cam is adopted IGUS brand which can freely maintain. The caps will be reverse in advance before capping tightly.Characteristics
- Integrated washing, filling, capping in one unit to realize automatic juice filling.
- Washing part: There is enough water pressure to clean bottles. And the washing water is from the RO system, it is purified water.
- Filling part: Adopted micro-negative pressure filling, and filling speed is quick, steady and accurate.
- Capping part: There is a set of automatic lid arranging device to drop into cap rail to make accurate capping. The capping system will automatic delete the opposite caps.
- Suitable for producing large capacity production.
- Hot filling machine is adopted return-flow system to keep the filling temperature.
- Juice filling machine is equipped a set of CIP system for washing pipes after the daily working.
- The machine is controlled by PLC with touch screen. The language can be chosen in Chinese, English and other language. Usually is English.
- The material of washing, filling and capping is SUS 304 which can be anti-corrosion, rust prevention and long life span.FAQ
Q: How to get an appropriate offer from New Crown Machinery?
A: Please inform us:(Contact person: Iris Ge mob:0086-15178630816)
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help tp design everything including the machine layout and factory layout;
Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;
Q: Can I run the machines in your factory if I buy the complete line in your factory?
A: Sure, why not. We will have the line connected and tested in our factory before shipping even you didn't mention; We will make it working before arriving at your factory;
Q: How can I get the machine?A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.
After Sales Service
1. Find our products through www.newcrownmachinery.com and send email
2. Two years warranty for the whole system3. Free equipment installation and debugging
4. After 1 year, we can help you to maintain the machine and the accessories are provided only on the cost price
5. Every 3 years, we can help to overhaul the machine free (Labor)
6. We can provide internship service and help you train the operator and machines
7. Free production technology and process configuration
8. We can help you to design the production line, workshop and provide turn-key project