Linear Type Automatic Beverage Filling Washing Capping Bottling Machine Line

• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Fresh Juice / Energy Drink
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Gravity Filling Machine
• Packaging Container Lifting Structure: Cam Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Processing Type: Beverage Filling Machine
• Capacity: 8000-10000b/H
• Machine Type 1: 3 in 1 Filling Machine
• Filling Manner: Hot Filling Machine
• Machine Type 2: High Speed Filling Machine
• Material: SUS304 / SUS316L
• Washing Station: 24
• Filling Station: 24
• Capping Station: 8
• Filling Temperature: Within 85 Degree
• Transport Package: Wood Case
• Specification: Inhouse, ISO9001: 2000, CE
• Trademark: NCR
• Origin: China
• HS Code: 8422301090
• Production Capacity: 15set/Sets Per Month

Product Description

  Linear type juice filling line
(washing, filling, capping machine in line)


Bottle rinsing machine

Principle:
This washer is developed on the basis of digesting and absorbing advanced technology introducing from abroad and is with international advanced level. It is mainly used for rising for 1^st hand PET or glass bottles. It is advanced in construction , steadily in performance, safe in operation , easy in maintenance high in production efficiency, and the speed can be regulated endlessly. The rinser is the ideal choice for drink factories of small and middle size. 

The bottles will be taken into rinser by conveyor, the dia plate will turn each bottle to be caught by spring clamp, with driven energy of motor, the spring clamps will go forward a circle along main axis, the bottles will be reversed 180°,bottle mouths will be facing to floor, and at the meantime, spray water value will be open and clean pressure water will spray inside bottles, with the water fall down, dirty inside bottles will be taken away. Then the cleaned bottle will be turned 180°again and sent into next machine station.

The whole machine is made of SUS304. The spring clamp is by Italian design, can be slightly adjustable according to bottle neck size difference and can protect bottle neck. And water spray system is from American, make sure water spray averagely. Easy for clean and maintenance. 

QS-12 bottle washing machine for ref

Parameters:
Model: QS-12
Capacity: 0-3000BPH
Rising heads: 12 pcs
Motor power: 0.55KW
Water pump: 0.37kw
Dimension (L*W*H): 1020*1070*1750mm
Weight: 400KG


2.2, Water filling machine


Principle:
This filler is developed on the basis of digesting and absorbing advanced technology introducing from abroad and is with international advanced level. It is mainly used for filling non carbonated drink. It is advanced in construction , steadily in performance, safe in operation , easy in maintenance high in production efficiency, and the speed can be regulated infinitively. The filler is the ideal choice for drink factories of small and middle size. 

The bottles will be taken into filler by conveyor, the dia plate will turn each bottle to be caught by holding clap, with driven energy of motor, the holding claps will go up and down as main axis, when clap hold bottle, it will go up to press bottle mouth closely to filling head, at the meantime, filling value open and start to fill, when the bottle mouth leave the filling head, filling stop. 

The whole machine is made of SUS304. The filling head is spring type without dead angel, no dripping. Easy for clean and maintenance. The holding clap model is suitable for all bottles with same bottle neck, it is easy for change bottle shape and volumes.


Parameters:
Model: CG-12
Capacity: 1000-2000BPH
Filling heads: 12 pcs
Power: 0.75KW
Dimension (L*W*H): 970*1060*1700mm
Weight: 400KG

2.3, Bottle capping machine


Principle:
The machine is used for capping for plastic screw caps, it includes auto cap loader and capping system 2 parts. Workers put bulk qty caps into cap loader, the cap loader will unscramble caps automatically and bring caps down in cap rail and then to capping head. Cap loader can hold more than 200pcs of caps each time, it will be convenient for adding caps often. When capping head catch cap, it will go down to bottle mouth and finish capping.

The capping head is by Italian magnetic technique, it will protect caps not to be destroyed. The capping correctness will be 99%. The opposite caps will be deleted automatically. The capping head is an separate part. Change cap is only need to change capping head, easy for change and operation. The whole machine is made from SUS304, long shelf time.



Parameters:
Model: FXZ-1
Capacity: 0-3000BPH
Capping head: 1 pc
Motor power: 0.75KW
Cap sorter: 60W
Dimension (L*W*H): 920*685*1860mm
Weight: 300KG

 

Detailed parts

	Bottle Washing Part The stainless steel grasp will hold the plastic bottle neck and turn 90 degree. There are two steps in this part, one for washing and one for dripping before entering to filling station. There is enough water pressure to clean bottles. And the washing water is from the RO system, it is purified water.
	Filling part Adopt hot filling method. There is an air return pipe inside the filling valve to control the filling level; Such filling method is the easiest way of filling machine. Adopted micro-negative pressure filling, and filling speed is quick, steady and accurate.
	Capping Part This is the new design of the capping part. The capping part is the whole system and running more stable which our engineer apply the patent. The bushed inside the cam is adopted IGUS brand which can freely maintain. The caps will be reverse in advance before capping tightly. There is a set of automatic lid arranging device to drop into cap rail to make accurate capping. The capping system will automatic delete the opposite caps.

Main Model:

Model	Production (Bottles/Hour)	Number of washing heads	Number of filling heads	Number of capping head	Applicable bottle volume(ml)	Power (Main Motor)	Dimension	Equipment Weight
RCGF8-8-3	2500	8	8	3	≤2000	3	2000*1500*2000	2000kg
RCGF12-12-4	3500	12	12	4	≤2000	4	2200*1700*2000	2500kg
RCGF18-18-6	5000	18	18	6	≤2000	4.5	2400*1800*2000	3300kg
RCGF24-24-8	10000	24	24	8	≤2000	6	2800*2200*2000	3500kg
RCGF32-32-10	15000	32	32	10	≤2000	7	3200*2500*2000	3900kg
RCGF40-40-12	18000	40	40	12	≤2000	7.5	3500*2600*2000	4200kg
RCGF50-50-14	24000	50	50	14	≤2000	8	3600*3000*2000	4500kg
RCGF60-60-15	28000	60	60	15	≤2000	9	3800*3200*2000	4800kg

More Characteristics

 - Suitable for producing large capacity production.
 - Hot filling machine is adopted return-flow system to keep the filling temperature.
 - Juice filling machine is equipped a set of CIP system for washing pipes after the daily working.
 - The machine is controlled by PLC with touch screen. The language can be chosen in Chinese, English and other language. Usually is English.
 - The material of washing, filling and capping is SUS 304 which can be anti-corrosion, rust prevention and long life span.

Auxiliary  Equipments

Water Treatment System	Juice Processing line	Pasteurizer tunnel
Labeling machine	PE film shrink wrapping machine	Bottle blow molding machine

_{Our company
New Crown Machinery, located in Zhangjiagang City, China, plans, develops and manufactures machines and complete lines for the fields of process, filling and packaging technology. Its product portfolio is rounded off by information technology and factory planning. As an international technology group, the Company focuses on world-leading process technology and components for sophisticated production processes.} 





Factory appearance (8000 square meters)



FAQ
Q: How to get an appropriate offer from New Crown Machinery?
 
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...

Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help tp design everything including the machine layout and factory layout;

Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;

Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;

Q: Can I run the machines in your factory if I buy the complete line in your factory?
A: Sure, why not. We will have the line connected and tested in our factory before shipping even you didn't mention; We will make it working before arriving at your factory;

Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.

Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.

After Sales Service
1. Find our products through newcrownmachinery.en.made-in-china.com and send email
2. Two years warranty for the whole system
3. Free equipment installation and debugging
4. After 1 year, we can help you to maintain the machine and the accessories are provided only on the cost price
5. Every 3 years, we can help to overhaul the machine free (Labor)
6. We can provide internship service and help you train the operator and machines
7. Free production technology and process configuration
8. We can help you to design the production line, workshop and provide turn-key project