Liquid filler:
The juice filling machine is used in production of non-soda drink of juice packed in polyester bottles. Washing, filling and capping are integrated in one machine.
1. The most advanced technology from Japan and Germany is employed in the design of our juice filling machine. The gravity fixed liquid surface normal pressure filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
2. Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
3. The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Juice filling machine components:
Washing- filling -capping system: 1 suit
Value washing system: 1suit
Empty bottle stop system when machine stop: 1 suit
Bottle control system when machine stop: 1 suit
UV sterilization lamp: 2 PCS
Crawl device: 1 PC
Juice filling machine Operation
1, Worker put bottles into bottle unscrambler; Unscrambler will bring bottles into 3 in 1 machine
2, Worker put caps into cap elevtor; Elevator bring caps into 3 in 1 machine
Juice filling machine Electrical apparatus:
PLC/ transducer/ touch screen: Mitsubishi
Contactor/ air switch/ stabilized voltage supply: S chneider
Photoelectricity/ proximity switch: Autonics
Cylinder: Airtack
Motor: AB motor
| Model |
YFRG12-12-4 |
YFRG18-18-6 |
YFRG24-24-8 |
YFRG32-32-10 |
YFRG40-40-12 |
| Production(B/H)(600ml) |
4000-5000 |
6000-8000 |
8000-12000 |
12000-15000 |
16000-20000 |
| Bottle standard |
Neck:φ50-100mm Height:150-320mm |
| Water pressure of washing bottle |
0.18-0.25Mpa |
| Water consumption for washing bottle(kg/h) |
1300 |
2000 |
3000 |
4000 |
5000 |
| Spraying position |
4 |
7 |
10 |
14 |
18 |
| Dripping bottle position |
3 |
5 |
8 |
10 |
15 |
| Filing precision |
+5MM |
| Gas source pressure |
0.4Mpa |
| Gas consumption(m³/min) |
0.3 |
0.4 |
0.5 |
0.7 |
0.8 |
| Total power(kw) |
4.2 |
4.5 |
5 |
6.2 |
7.8 |
| Total weight(T) |
2 |
2.5 |
3 |
4 |
6 |
| Dimension (L*W*H)(mm) |
2100*1600*2100 |
2500*1750*2100 |
2700*2100*2100 |
3500*2100*2100 |
3800*2200*2200 |
New Crown Machinery-Packing for a better world!
New Crown Machinery, located in Zhangjiagang City, China, plans, develops and manufactures machines and complete lines for the fields of process, filling and packaging technology. Its product portfolio is rounded off by information technology and factory planning. As an international technology group, the Company focuses on world-leading process technology and components for sophisticated production processes.
Since being founded in 2001, New Crown Machinery has become far more than a traditional-style machinery and line manufacturer: it has evolved into whole project designing company, who get's the whole package of a complete recycling packaging design.
New Crown Machinery's success is based on some few but crucial strategies: specialized knowledge of mechanical engineering and the detailed customer service, producing best quality equipment, operating to the most stringent of quality standards, and most especially by the skills of its highly motivated staff.
Learn more about our company, our production sites, and the people who give their best every day at New Crown Machinery: their experience, expertise, commitment and dedication for ever-better and more sustainable packaging systems.
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